TopLidplus

Fully-automatic tray sealing machine with m.a.p option

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TopLid plus is the advanced version of TopLid, the ultra-compact tray-sealer by Fabbri Group widely appreciated for its performance and simplicity of use, offering major productivity and an improved resistance even in the most in harsh environments. This machine guarantees the packaging of all types of fresh food products, meat packaging is made easier thanks to its patented gas exchange process. TopLid plus stands out for its easy format changeover due to the development of an extremely light and portable die-set for the operator. TopLid plus is available in the standard version, with transparent blue cover, or in full-stainless version, ideal for the most demanding working environments.

OVERVIEW

Minimum footprint, maximum productivity

TopLidplus has a footprint of about 1.6m² and, according to the different applications, can reach productivity up to 72 trays per minute in its double-line version according to the different applications.


Patented gas exchange system: perfect mixture, always

TopLidplus does not require vacuum pumps or other expensive systems to manage the gas mixture even in the presence of high percentages of oxygen. This automatic tray-sealing machine is in fact equipped with an innovative patented gas exchange process, through which it is able to manage gas mixtures with oxygen residues down to 0.3%.


Fast, easy and safe format change

With TopLidplus it is possible to carry out the format change in less than 4 minutes, easily and in total safety. The operation can be set on the touch-screen monitor, which will illustrate all the steps to be performed. In order to prevent errors in advance, the machine will also monitor the various actions carried out in succession by the operator. The machine's design also ensures that the operator's hands or other parts of the body can never come into contact with critical and potentially dangerous parts of tray-sealing machine, such as welders and knives, thus guaranteeing maximum safety for the operator during the format change process. The low weight of the punching allows the operator to handle it easily without having to use a trolley to carry out the format changeover.


Single or double row configuration

TopLidplus can be configured in single or double row, depending on the application. Converting the machine is extremely simple and simply requires changing the punching tool and the program of use. In this way the machine will be able to pack different types of trays at different speeds, optimizing consumption.


Two cover variants

To meet all the needs and requirements of the customer, the TopLidplus tray-sealing machine is available in two versions: blue plexy cover and stainless steel cover. In both cases the machine has soft lines, with no sharp edges or corners where dirt or processing residues can get stuck, for the maximum safety of the operators and the end customer.


Touch screen monitor

TopLidplus is equipped with a color touch-screen monitor, with a multilingual, simple and intuitive interface, able to manage all the functions of the machine.


Variety and sustainability first

TopLidplus is able to use all the most common trays intended for tray-sealing machines up to the most current sustainable solutions on the market today. Unlike the main shuttle bar machines, thanks to its automatic feeding mechanism TopLid does not require trays to be pre-positioned or spaced at the infeed. Moreover, for this machine, even heights are not a problem: the tray-sealing machine is able to simultaneously handle the same format in different heights thanks to its innovative tray loading system.


Even for overflowing products

Packaging overflowing products, like all those foods that exceed the edge of the tray, is not a problem for TopLidplus: through the optional designed specifically for this purpose, TopLidplus guarantees the packaging of this type of products through M.A.P technology.


Optimal accessibility in complete safety

In line with all the machines manufactured by Gruppo Fabbri, TopLidplus guarantees various access points to its various internal mechanical parts through the opening half-domes, the two front panels and the guard on the machine exit. The tray-sealer presents high standards of speed and ease also for cleaning and maintenance operations. The panel containing TopLid's electrical, electronic and pneumatic units has an IP54 protection rating and is located at the rear of the machine for total protection.


Protruding product solution

TopLidplus can package trays with overflowing products, like all those products that for presentation or management reasons need to rise above the ideal edge of the tray itself. Thanks to the dedicated option, TopLidplus can offer a solution in protective atmosphere with the appealing appearance of freshness. It is also special in this.

Maximum speed:

Up to 20 cycles per minute (Approx. 80 packages a minute in a 4 tray die-set version).


Minimum tray size:

100mm (L) x 120mm (W) x 20mm (H)


Maximum tray size:

280mm (L) x 370mm (W) x 100mm (H)


Minimum film reel width:

170mm


Maximum film reel width:

340mm


Die-set change time:

Approximately 4 minutes


Machine footprint:

1.6m²


Machine weight:

620kg


Power:

400v AC three-phase


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Motorised in-feed conveyors (up to 4m) 1 or 2 rows


Motorised exit conveyor 90° (right/left) - 180° (right)


In-line exit roller conveyor


Product exit control


Printed film kit


Product turning device


Packaging of protruding products


1/2/4 impression die-sets


Reversible 1 to 2 rows TopLid version


Die-set safety kit


Set up for gas mixer and analyser


Stainless steel covers

TopLidplus - Meat
Fully-automatic tray sealing / m.a.p machine

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TopLidplus - Strawberries
Fully-automatic tray sealing / m.a.p machine

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1300 943 947


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